Full automatic monobloc counterpressor- bottling machine for beer, cider, sparkling wine with rinser, filler (isobaric) and capper for crown cork (beer cork):
The rinser is used when filling new glass bottle to remove particles such as dust, condensation water, small insects, etc. The utilization of a rinser gives the bottling plant additional product safety.
With the appropriate options it is also possible to achieve an internal sterilization with a bacteria killing liquid.
The bottle is gripped securely by the gripper at the bottleneck and then quickly turned upside down by the twist system. The treatment agent (sterile water, ozonized water, air, inert gas, aqueous cleaning solution, etc.) is then injected into the bottle via a nozzle. After an appropriate dripping time, the bottle is turned moved back on the conveyor. "No bottle no spray system". If there is no bottle in gripper the nozzle is not spaying.
Optionally it is possible to install a two-step rinser system. For example, cleaning fluid and then blow out with air or inert gas.
The cleaning liquid can optionally run through a recycling system. The cleaning solution is collected and pumped through a micro filter and then used again in recirculating.
The standard counter filling valves work in three stages:
1) pressurize the bottle
2) Fill under balanced pressure
3) Release pressure (snifting)
In order to avoid completely the oxidation of the product, we optionally offer a multi-stage filling valve. These work with up to 6 steps:
1) pre-evacuation of the air (vacuum)
2) clean with CO² / inert gas
3) evacuation of the air (vacuum)
4) pressurize the bottle with CO 2 / inert gas
5) Fill under balanced pressure
6) Release pressure (snifting)
Many other options for the filling valves are possible.
The bottle height is adjusted by handwheel (manual) or can be optional electric.
The filling height is set by the appropriate air vent pipes which are easily interchangeable in the filling valves.
Pneumatic lifting of the bottle plate and mechanical lowering via cam (no air consumption).
The tub has a central liquid inlet and is polished to perfection. Remaining drain with drain cock on the bottom of the tank. PED / TÜV-tested to 8bar
The system is dampable.
Optionally available is a cleaning adapter which can be used for easy cleaning of the filling valves and the tub (for CIP cleaning).
The liquid supply is controlled via sensors in the tub in combination with the pneumatically operated product supply valve and a pump control.
Capper for crown cork Ø26mm or optionally 29 mm.
The capsule magazine is mounted on a vibrator base with speed adjustment. As a result of the vibrations, the caps run over a rail upwards and are simultaneously oriented. From the tub, the capsules are inserted into the drop channel and inserted into the capping head.
The height adjustment of the capper is done manually via a handwheel and can optionally be done electrically. Due to the central height adjustment, the capping head is adjusted with the capsule distributor together.
In the caps channel are installed sensors which control the capsule distributor fully automatically. The machine is prepared for the installation of a capsule elevator.
The frame of the monobloc is made of stainless steel. All doors are equipped with safety devices in the hinge. The control of the monobloc is carried out via a central control cabinet made of stainless steel. The system is easy and clear to use and also the format change can be accomplished quickly.
Thanks to the modular design and the wide range of additional options, the machine can be optimally adapted to the needs of the company
The system is prepared to be integrated into a filling line; without belt, belt drive and bottle collection table.
Belt, belt drive and bottle collection table are available as options. In addition, larger bottle feeding tables are available Ø600-800-1000 mm and bottle collecting tables Ø600-800-1000 mm with belt drive at the end of the line. Belt connections between different machines are available on request.
Filling Monoblock in linear design with single-headed capper up to max. 2500 bottles/ h. 0.33 / h
Rinser: 12 grippers
Filler ISO: 12 valves
Capper: single head capper with fully automatic capsule sorter for either crown cork Ø26 or 29 mm