Full automatic monobloc filling unit with filler and ROPP capper
The plenty of times proven filling valves of the Evolution 2 series can work with gravity (drop pressure) as well as under negative pressure (light vacuum).
Filling under slight negative pressure (optional) on the one hand causes a better release of the filling and on the other hand, it is helpful with slightly foaming products and prevents dripping on the filling valve with worn-out seals.
The height of the bottle is adjusted by handwheel (manual) or can also be done electrical (optionally).
The filling height is set through appropriate spacers which are used in the filling valves.
Pneumatic lifting of the bottle plate and mechanical lowering via cam (no air consumption).
The tub has a central liquid inlet and is mirror polished inside. Total discharge drain with ball valve installed on the bottom of the tank. The opening of the filling valves for sterilization (for example with steam) or for cleaning takes is achieved by stainless steel clips.
Filling valves are easy to remove and can be completely disassembled easily.
Optionally available are two models of cleaning adapters that are used for final cleaning. A cleaning water collection trough is installed under the filling valves or in an alternative a cleaning rim with dummy bottles which allows to collect the cleaning solution under the valves and wash the valves also in countercurrent (backwash).
The liquid feed into the filler tank is controlled via sensors. The sensors will command the pneumatically operated product supply valve and pump control.
Other options: hot-filling equipment, high-vacuum, or light-pressure filling. Device for foam extraction.
Twist Off capper:
The capsule magazine is mounted on an adjustable vibrator base. Due to the vibrations, the aluminum screw caps "wander" upwards over a rail and are oriented in the process. From the tub, the capsules are inserted into the fall channel and then distributed by the Pick&Place distribution system.
The height adjustment of the closer is done manually with a handwheel and can optionally be done electrically. Thanks to the central height adjustment, the screw head is adjusted together with the capsule distributor.
Sensors are installed in the fall channel, which control the capsule distributor fully automatically. The machine is prepared for the installation of a capsule conveyor.
The capping head is equipped with an adjustable magnetic coupling and the cap is transferred from the Pick & Place system to the three-finger capping head.
The frame of the monobloc is made of stainless steel. All doors are equipped with safety devices in the hinge. The control of the monobloc is carried out via a central control cabinet made of stainless steel. The system is easy and clear to use and also the format change can be accomplished quickly.
Thanks to the modular design and the wide range of additional options, the machine can be optimally adapted to the needs of the company.
The system is supplied with a belt, belt drive, and bottle collection table.
Besides, larger bottle-feeding tables are available Ø600-800-1000 mm, and bottle collecting tables Ø600-800-1000 mm with belt drive at the end of the line. Belt connections between different machines are available on request (options).
Filling Monobloc in linear design with single-head ROPP capper.
Filler: 10 valves 1500 bottles/h
Capper: single head capper with fully automatic capsule sorter, pick and place caps distributor and Twist Off capping head with magnetic friction.